Dry film lubricant coatings are used as a viable alternative to more traditional lubrication methods such as grease and oil as they offer longer lasting lubrication and can be used in extreme and adverse conditions. Global dry film lubricants market to attain the value of. How to choose the right dry film lubricant for your application coating information. Dry filmsolid film lubricants capabilities type of process dry filmsolid film lubricants features lubricants provide corrosion protection and continuous lubrication to components. Dry lubricants are powder materials such as graphic that form a barrier between surfaces. Part with dry film lubricant many aerospace primes, and leaders in other industries, are requiring use of solid film lubricants for the protection of parts instead of using oil as a lubricant. Dry lubricants should not be more difficult to clean with the right cleaner materials. Home aerospace coatings products dry film lubricants. Dry film lubricant coating services surface technology uk. When exposed to friction and harsh environments, however, they will begin to degrade. You use the spray technique with your line of sight. Process specification for dryfilm lubricant application. This document covers the performance requirements for solid dry film lubricants, air dried or heat cured, for use in aerospace applications.
Finding the right method for applying dry film lubricant is different for each person. With a variety of different lube types available, including but not limited to graphite, molybdenum, and water based, our dry film lube acts as an antiseize on threads and is corrosion and wear resistant. There are some factors that make tungsten disulfide the coating of choice in many applications including spaceflight, aerospace, military, semiconductor, medical device, automotive and more. Process approvals we offer the following specifications for dry filmsolid film lubricants. Dry film lubricant ws2 coating ws2 dry film lubricant. How to choose the right dry film lubricant for your. Some people like to burnish their dry film lubricant through a powder form or mixed with another type of carrier. We are a nadcap accredited and itar registered metal finishing company which processes a variety of parts used in the commercial, aerospace, and defense industries, as well as lunar landing vehicles, space shuttle and satellites. When the oil evaporates, it leaves behind a dry film of graphite that prevents wear and corrosion throughout the rope without attracting dust. Everlube lubricants high performance resins are combined with lubricious pigments including ptfe, molybdenum disulphide and graphite, to provide a permanent protective layer. Sandstrom products solid film lubricants are used for aerospace, military and. A division of curtiss wright, everlube products manufactures solid dry film lubricants.
Solid or dry film lubricant magnetic inspection laboratory. This coating provides good corrosion resistance and performs best in higher load carrying applications. If you are searching for dry film lubricant phoenix or dry film lubricant near me, stp performance coatings, llc. Using a spray application and baked curing process, our dry film lube meets aerospace and military specification standards. Dry film lubricants greatly improve the wear life ofcoatedparts. Anoplate typically sprays them on much like paint, though they can be dipped. For decades, engineers have relied on longlasting krytox highperformance lubricants to reduce component failures, extend uselife, and cut maintenance costs. Micro surface corporation applies a variety of industrial lubricant products, which can support the needs of the aerospace industry. We can apply water or solvent based lubricants by manual or robotic spraying, working to specification milprf46010h, as5272 and others. They protect the substrate and offer permanent lubricant properties which reduce friction and. Dry film or solid film lubricants are coatings that despite being in the solid phase are able to reduce friction between two surfaces without the need for a liquid lubricant medium. Dryfilm lubricants for wire rope and cable made of graphite in a thin oil, these lubricants penetrate wire rope and cable to the core. Micro surface corporation applies a variety of industrial. Pexa is the authorised european distributor for everlube products.
The low friction characteristics of most dry lubricants are attributed to a layered structure on the molecular level with weak bonding between. Sun coating company applies dry film and solid film lubricants to meet most automotive, milspec and aerospace requirements. Aerospace solid and dry film lubricants meeting definitive aerospace coating requirements. Manufacturer of lubricants for the aerospace and other industries.
Many aerospace primes, and leaders in other industries, are requiring use of solid film lubricants for the protection of parts instead of using oil as a lubricant. Lubribond 220 is an air drying, mos2 based solid film lubricant with an epoxy binder system. Aerospace solid and dry film lubricants meeting definitive aerospace coating requirements micro surface corporation applies a variety of industrial lubricant products, which can support the needs of the aerospace industry. Lubricant, solid film, air cured, corrosion inhibiting. Why tungsten disulfide dry film lubricant is a widely accepted coating of choice. Pti specialty paint and protective coatings milspec. Dry film lubricant coatings from em coating services. Alseal 360a graphiteceramic coating designed to to prevent mating parts from seizing and galling up to 1200of 649oc. Air dry mos2 solid film lubricant lubribond220 from everlube products. Chem processing is an isoas certified applicator of sandstrom, everlube, and dow dry film lubricants for aerospace, defense, and heavy equipment. Solid or dry film lubricant magnetic inspection laboratory, inc. We also offer mil approved aerospace grade products please contact us for details. Sun coating company applies dry film and solid film lubricants to meet most automotive, milspec and aerospace requirements sun coating has the capabilities to coat very large parts, to the smallest of components. High performance resins are combined with lubricious pigments including.
Once cured, these lubricating agents bond to the part surface as a solid film which reduces galling, seizing and fretting and protects. These lubricants are intended to prevent galling, and may be capable of remaining effective for extended periods of time after exposure to extreme environmental conditions. We have developed a sound reputation for our highquality finishing, ontime delivery, and quick responses to our customer needs incorporated in 1991, signature aerospace is a. We have a variety of different lubricants to satisfy any of your lubrication needs. Over the years, sandstrom coating technologies has become well recognized for its ability to. Solid film lubricants offer protection beyond the normal properties of most mineral and synthetic oilbased fluid lubricants. Aerospace ws2 coating dry solid film lubricants, dry. As part of our chemical processing, nadcap certification, we are approved for the application of dry film lube. Everlube products is an industrial supplier of aerospace lubricants, aircraft lubricants, dry film lubricant, dry film lubricants, dry lubricant, dry lubricants, end bearings, flange bearings, greases, high temperature. Alseal 370 a ceramic coating combining dry film lubes read more. However, dryfilm lubricants with silicate binders are many times not a good choice for spaceflight hardware because they are not as durable as dryfilm lubricants with phenolic resinbased binders, such as everlube 620c. Originally a paint manufacturer, the company later became involved in the development and manufacturing of various industrial coatings including new types of dfl and sfl products. Specific lubricants were chosen per various customer requests to best fit their needs. Reducing wear, galling, and heat generation on your components will reduce running and maintenance costs, machine downtime and operational.
Everlube products supplier of aerospace lubricants. Most solid film coating lubricants achieve optimum wear properties when applied to a total thickness between 7 and 17 microns and when the lubricant is applied in very thin, multiple, uniform coats. Formulations are heat cured or air drying depending on application requirements and available in solvent and water based compositions. It is ideal for applications that do not require a thermally cured coating.
Our dry film lubricant coatings provide friction control and surface release solutions for applications where liquid lubricants are impractical or co uld fail due to load or temperature. Solid film lubricants, also known in the industry as dry film lubes, were introduced at tfc to be used as a posttreatment, sacrificial coating on aerospace fasteners in the 1970s. Using a spray application and a baked curing process, required for most applications, we are able to meet the requirements of the defense and aerospace. Once cured, these lubricating agents bond to the part surface as a solid film which reduces galling, seizing and fretting and protects against corrosion.
Dry film lubricants industrial metal finishing anoplate. In these conditions a dry film lubricant will remain intact and provide continuous lubrication. The dry lube is used in places that liquids could create a mess and as an alternate to liquids due to preference. Specifications of include 460 degrees f to plus 1,200. Tdc systems is nadcap certified for the application of dry film lubricants, allowing us to work for both the military and aerospace industries. Many aerospace primes, and leaders in other industries, are requiring use of solid film lubricants for the protection of parts instead. Dry film lubricants, also referred to as dry lubes or solid film lubes, provide protection from damage during relative movement and to reduce friction and wear.
A waterbased polyurethane dispersion containing particulate tetrafluoroethylene ptfe. This document covers the performance requirements for solid dry film lubricants, air dried, or heat cured for use in aerospace applications. Weve drawn on more than 80 years of collective international experience with fluid and dry film lubricants in the industrial, racing, aerospace and military fields. Dry film lubricants are often used when other lubricants such as grease and oil cannot be used due to temperature load, wear, migration and debris when the liquid can change fluid state and will no longer provide protection. At endura coatings, we offer solid dry film lubricant coatings as part of our series 400 coating solutions. Tiolube 460 and ecoalube 642 use epoxybased binders and. Signature aerospace is specialized in the surface treatment of small and medium size metallic and composite parts. Aerospacetungsten disulfide ws2 was designed for nasa as a lubricant that would work in the vacuum of space. Emphasis is placed largely, but not exclusively, on work performed at nasa lewis research center with a natural focus on aerospace applications. We supply all branches of our military with lubricants and protectants for all types of small arms, knives, tools and field gear. Dry film lubricant services phoenix stp performance.
This is the most used application delivery system used for dry film lubricants. Parts exposed to extreme conditions including low to high speed, temperature, and pressure application have in the past been coated with. These are thin film surface coatings which form a protective layer with lubricant properties. Conditions that warrant the use of these agents in a pure form, or as an additive, include extremes of temperature, pressure, chemical and environmental contamination. The subject is presented from a historical perspective, and presents the results of research on solid lubricants from the 1940s to the present.
Offers a high level of slipandrelease coupled with a roomtemperature cure. The action on brass and woodwind instruments, as well as, fingerboards is smooth and quick. The low friction characteristics of most dry lubricants are attributed to a layered structure on the molecular level with weak bonding between layers. From aerospace manufacturing and food processing to heavy machinery fabrication and infrastructure creation, metals and plastics are widely used construction materials. Our many services include applying organic and inorganic dry film lubricants, teflon coating, anodizing, passivation. Selected products are suitable for high temperatures, extreme environments and hard vacuums. The most common aerospace and defense specifications are. Whitfords dryfilm lubricants have benefits for and are sold into various markets. From spacecraft to harsh manufacturing conditions, krytox performance lubricants thrive on tough challenges in the most unforgiving environments in a wide array of industries. Once cured, these lubricating agents bond to the part surface as a solid film which reduces galling, seizing and protects against corrosion. The oils are odorless, stain resistant, clean, and clear. Aerospace solid and dry film lubricants engineering360. Application is by spraying, dipping, brushing, spray tumbling or diptumbling. Pti specializes in laboratory controlled formulation, testing, manufacturing and processing of specialty coatings and solid dry film lubricants.
They protect the substrate and offer permanent lubricant properties which reduce friction and resist wear. Aic applies industrial dry film lubricant coatings for energy, aerospace, food processing companies, and more. As there is a vast array dry film lubricants on the market, there are just as many different applications in which these coatings could be utilized. Alseal 320 a waterbased polyurethane dispersion containing particulate tetrafluoroethylene ptfe. Welcome to sandstrom about the company sandstrom is a privately held coatings manufacturer established in 1946. Extreme industrial conditions krytox performance lubricants. Dry film lubricants, also called solid film lubricants, are high performance coatings made up of very fine particles of molybdenum disulfide lubricating agents blended with binders and other special additives.